American Cord & Webbing (ACW) Custom Manufacturing Services

Explore the advantages of full-service U.S. manufacturing by American Cord & Webbing. From custom mold tooling and webbing to industrial strap assembly, ACW delivers precision-engineered components and materials that are built to perform.

One Partner for One Stop Solutions

By combining in-house mold tooling, cord and webbing manufacturing, and strap assembly, ACW offers an end-to-end production ecosystem for OEMs, distributors, and defense contractors. The ability to design, produce, and assemble under one roof leads to compatibility, quality control, and faster delivery. All accomplished under American-made standards of craftsmanship.

Whether developing a new hardware system, replacing imported components, or refining a complex strap assembly, ACW provides engineered solutions that close the gap between design and deployment.

Custom Mold Tooling and Maintenance

Precision Hardware, Built from the Ground Up

ACW’s in-house mold and tooling division transforms design concepts into functional, production-ready components. Our team engineers and maintains molds for buckles, hardware systems, and custom plastic parts that support both new product development and continuous, high-volume manufacturing.

Capabilities include full CAD design, tool machining, mold repair and refurbishment, and parts testing for dimensional stability and performance. Since every mold is maintained in the U.S., our customers benefit from shorter lead times, improved quality control, and increased responsiveness.

Whether refining existing hardware design or developing an entirely new component that doesn’t yet exist, ACW’s tooling experts deliver tight-tolerance results that scale efficiently into production.

Key Advantages

Mold design, machining, and maintenance

Fast turnaround with full domestic production

We engineer buckles and hardware systems

Durability, fit, and consistent performance

Industrial Sewing and Strap Assembly

Custom Assemblies Built for Strength and Consistency

ACW’s industrial sewing department manufactures complex strap systems and assemblies designed to perform under demanding conditions. From military webbing applications to industrial, aerospace, and fire & rescue gear, ACW produces strap assemblies that meet strict functional, environmental, and aesthetic specifications and criteria.

Sewing, bar-tacking, hole-punching, reinforcement stitching, hot and cold cutting are performed in-house to deliver consistent quality. With extensive material options and hardware integration capabilities, ACW’s sewing team ensures every assembly performs to specifications.

Industries Served

Each product is engineered, tested, and documented for traceability and compliance. Customers who depend on measurable compliance rely on ACW.

Key Advantages

Only manufacturer offering end to end hardware, webbing, cord and assembly
High-strength sewing and assembly for custom strap configurations
Repeatable precision across all levels from low to high-volume orders
U.S.-based quality control and rapid design iteration

Custom Cord and Webbing Manufacturing

Advanced Materials Tailored to Application

As a U.S. cord and webbing manufacturer with vertical control over design and production, ACW develops customized solutions to match your specific strength, appearance, and environmental requirements. From high-tenacity polyester for cargo straps to flame-resistant and abrasion-resistant fibers like Warrior Weave for tactical and industrial uses, ACW engineers webbing with purposeful precision.

Options include a wide variety of fiber types (nylon, polyester, polypropylene, Aramid, and others), widths, weaves, and finishes, inclusive of UV coatings, custom dyeing, and water repellents. Every run is tested for tensile strength, elongation, and environmental performance.

With over a century of experience in developing military and industrial webbing, ACW knows how to align material performance with application-critical needs. We provide dependable consistency across every batch.

Key Advantages

Custom weave patterns and fiber blends engineered in the U.S.

Flame, abrasion, and UV-resistant options

Dyeing and finishing for performance and consistency

Production flexibility for both small-run and large projects

Integrated U.S. Manufacturing

Custom Manufacturing Services

With End-to-End Engineered Precision & Capability

American Cord & Webbing (ACW) provides complete, custom manufacturing solutions for high-performance webbing, cord, hardware, and strap assemblies. As an integrated U.S. manufacturer, ACW combines design expertise with in-house production capabilities. This allows customers to move with speed, accuracy, and confidencefrom conceptual ideas to marketplace products.

Every material, mold, and assembly produced by ACW is backed by rigorous engineering, quality-controlled manufacturing, and responsive domestic support. From aerospace-grade webbing to mission-ready hardware, ACW’s products perform where durability and reliability must not be compromised.

Additionally, our customer focused mission means that you can access money saving programs like our “inventory bank” where your product runs can be stored at our facility for delivery at later dates with no additional fees incurred.

Please Contact Our Team for More Information.