ACW: Century of Industrial Sewing Innovation
From Hand-Stitching to High-Tech: ACW’s Story in Industrial Sewing
Sewn products are everywhere — from backpack straps to stroller straps. These pieces may seem small, but they’re essential to everyday life. At American Cord & Webbing (ACW), we’ve been part of this world for over 100 years, helping to shape the future of industrial sewing.
How It All Started
In the past, sewing was slow, difficult, and done completely by hand. That changed in the 1800s with the invention of the sewing machine. Suddenly, products could be made faster and more consistently. This led to big changes in factories, clothing production, and the way people lived and worked.
Big Changes in the 20th Century
As industries grew, so did the need for better machines. Sewing machines became stronger and more advanced. They could handle heavy materials like leather and canvas, as well as lighter ones like nylon and polyester.
Factories started using machines with:
- Stronger motors
- Special feeding systems for thick fabrics
- Heavy-duty needles and thread
- Custom features for specific jobs
This is when companies like ACW became important — we made the high-quality webbing, buckles, and straps needed to complete these sewn products.
ACW: A Century of Excellence
Founded in 1917, ACW has always focused on American manufacturing. We provide top-quality components and reliable sewing services for many industries, including military, outdoor gear, and automotive.
We’ve stayed ahead by combining traditional skills with new technology. Today, we use advanced machines that help us work faster, smarter, and with greater precision.
Smarter Sewing with New Technology
Modern sewing machines now include:
- Artificial Intelligence (AI):Machines adjust settings automatically based on the material.
- Self-Correction:They catch problems like thread breaks and fix them or alert the operator.
- Data Tracking:We can monitor quality, track production, and plan maintenance with real-time data.
- User-Friendly Screens:Touchscreens with guides make operation simple.
Robotics and Automation
Some of the most exciting advances today include sewing robots or “sewbots.” These systems:
- Handle soft and flexible fabrics with ease
- Place and align materials with precision
- Follow complex stitch patterns
- Offer full automation in certain setups
What’s Next
The future of industrial sewing is focused on:
- More automation and robotics
- 3D sewing and advanced manufacturing
- Smart textiles with built-in technology
- Eco-friendly materials and reduced waste
At ACW, we believe people still play the most important role. That’s why every product is checked by skilled workers to ensure quality from start to finish.
Why ACW?
ACW stands out because we:
- 100+ years of experience
- Combine old-fashioned craftsmanship with the latest technology
- Provide complete solutions — from components to final sewn products
We’re proud to support American manufacturing and excited about what’s next in industrial sewing.
